Manufacturing

All materials are sourced from world class steel raw material suppliers and fabricated through a state-of-the art manufacturing facility with comprehensive and smooth production lines located in Southern Vietnam.

ITP

References Specification:

Test # Nature of Inspection/Test Extent of Insp. Acceptance Norm Record Format Inspection
GECClient
1 Quality Control System Implementation   GEC. QSM IRR-CA #S-014* R/V M
1.1 WPS / PQR / WQTR / NDT PROCEDURE          
1.1.1 Welding Procedure Specifications 100% AWS D1.1 WPS/PQR V R
1.1.2 Welders / Operators Qualification Records 100% AWS D1.1 WQTR V R
1.1.3 NDT Procedures/NDT Technician certificates 100% AWS D1.1 Procedures/ R R
1.1.4 Pre-inspection Meeting On time MOM MOM A A
2 MATERIAL
Steel Plates and Steel Sections
         
2.1 Visual Inspection 10% Min. ASTM A36:.A572 Insp.Rpt.#s-01 V M
2.2 Dimensional Inspection 5% Min. Mat'I Specs. Insp.Rpt.#s-01 V M
2.3 Mill Test Certificate Verification 100% ASTM A6   R R
  Fasteners: Bolts/Nuts/Washers          
2.4 Visual Inspection 100% ASTM/ANSI Insp.Rpt.#s-01 V M
2.5 Dimensional Inspection 10% Min ASTM/ANSI Insp.Rpt.#s-01 V M
2.6 Test Certificate Verification 100% ASTM/ANSI TC R R
3 MATERIAL, PREPARATION
Shearing / Gas Cutting, Machining, Sawing, Drilling or Punching, Milling, etc.
         
3.1 Visual Inspection 10% Min. AISC/GEC Drwgs. IRR-CA #S-014* V M
3.2 Dimensional Inspection 10% Min. AISC/GEC Drwgs. IRR-CA #S-014* V M
4 FABRICATION AND FlT-UP COMPONENTS          
4.1 Dimensional check of fit up components, holes, overall length. hard stamp markings. (Primary members) 25% Min. GEC Drwgs./AISC Insp. Rpt #S-05 V M
4.2 Dimensional cheek of fit up components. holes, overall length, hard stamp markings. #S-05 (Secondary members) 10% Min. GE. Drwgs./AISC Insp. Rpt #S-05 V M
4.3 Checking of weld surface preparation of flange to web prior to full welding. (Built-up section, if any) (Secondary members) 100% AWS DI.I Fab. Drwgs. IRR-CA #S-O14* V M
5 IN-PROCESS WELDING INSPECTION          
5.1 Welding Consumables Receipt Inspection On every P.O. AWS D 1.1
ASME/P.O
IRR-CA#S-014 V M
5.2 Verification of actual Welding Parameters. 10% Min. WPS/PQR IRR-CA#S-014 V M
5.3 Verification of Welders Qualification 100% WQTR IRR-CA#S-014 V M
6 NON-DESTRUCTIVE TESTING          
6.1 Hot Rolled Section/Built up Section
Web/Flange Butt-Welded splice joints
         
6.1.1 UT - (All Primary load-bearing members, dynamic load ) 10% min. AWS D1.1 UT Rept# s-10 T M/R
6.1.2 Butt welds (Thk>10mm) - UT 5% min. AWS D1.1 UT Rept# s-10 V M/R
7 SURFACE PREPARATION & PAINTING          
7.1 Receipt Inspection of Abrasives, Paints, Thinner On every P.O P.O/ job spec. IRR-CA #S-014# V M
7.2 Surface Cleaning (Shot/Sand Blasting). 5% min. SSPC/ job spec. IRR-CA #S-014# V M
7.3 Anchor profile. 5% min. SSPC/ job spec. IRR-CA #S-014# V M
7.4 Paint - DFT - (Minimum Require't, as Specified) 10% min. SSPC/ job spec. Insp. Rpt.#S-08 V M
7.5 Marking 5% min. GEC. Drawing IRR-CA #S-014# V M
8 PACKAGING AND SHIPPING          
8.1 Pre-Shipment Inspection 10% min. Job specs. Form “B” V V
8.2 Packing Inspection (Truck load) 100% min. Job specs. Packing List I I
9 DOCUMENTATION          
  Final Inspection Dossiers for submittal to Client upon completion of the job. As per ITP GEC.- standard Final Dossiers S R

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